The Analog Devices’ 8 Video Series on Thermocouples

This informative, basic series of brief videos on YouTube and linked on the AD website seems to lack an index. Below there is an approximation to what we believe the staff at AD intended followed by a series of 8 pages, one for each video on YouTube.com

Index

  1. Thermocouple 101: What is a Thermocouple?
  2. Thermocouple 101: Measuring the Tiny Signal
  3. Thermocouple 101: Cold Junction Compensation
  4. Thermocouple 101: Setting the Common Mode Voltage
  5. Thermocouple 101: Open Thermocouple Detection
  6. Thermocouple 101: Filtering a Thermocouple
  7. Thermocouple 101: Thermocouple Nonlinearity
  8. Thermocouple 101: Compensating for Nonlinearity

What is a Thermocouple?

[Click for the rest…]

Emerson’s Online Calculation Tool Helps Users Select Thermowells in compliance with the 2010 ASME Standard

Emerson Video about PTC 19.3 TW Emerson Video about PTC 19.3 TW

MINNEAPOLIS MN, USA — Emerson Process Management has introduced an online thermowell calculation tool that incorporates therecent ASME PTC 19.3 TW standard.

“The new tool offers preliminary calculations and gives users the option to perform a quick pass or fail thermowell calculation,” said Danjin Zulic, temperature marketing engineer, Emerson Process Management. “Users can save time by performing iterative, preliminary calculations to select the right thermowell earlier in the design process.”

The tool is now available free-of-charge at www.rosemount.com/thermowellcalc. Emerson is the first to make available an online tool offering a more automated approach to thermowell calculation as opposed to the traditional way of utilizing spreadsheets.

In addition to the tool, the web site has a link to an R21 Report request form for official evaluations.

“Once the thermowell order is ready to be placed, the official R21 report provides detailed documentation of the thermowell calculation,” Zulic said.

A video and white paper are also available on the web site that explain the new ASME PTC 19.3 TW standard.

Enhancements in the new standards and thermowell calculation tool include different types of stem profiles, more accurate natural frequency equations, and a calculated Strouhal number. The new standard also provides natural frequency correction factors that take into account different components of the thermowell such as the mounting style and temperature sensor mass.

To try Emerson’s thermowell calculation tool, learn about the ASME PTC 19.3 TW standard and read the white paper visit www.rosemount.com/thermowellcalc.

About Emerson Process Management

Emerson Process Management (www.emersonprocess.com), an Emerson business, is a leader in helping businesses automate their production, processing and distribution in the chemical, oil and gas, refining, pulp and paper, power, water and wastewater treatment, mining and metals, food and beverage, life sciences and other industries. The company combines superior products and technology with industry-specific engineering, consulting, project management and maintenance services. Its brands include PlantWeb™, Syncade™, DeltaV™, Fisher®, Micro Motion®, Rosemount®, Daniel™, Ovation™, and AMS Suite.

About Emerson

Emerson (NYSE: EMR), based in St. Louis, Missouri (USA), is a global leader in bringing technology and engineering together to provide innovative solutions for customers in industrial, commercial, and consumer markets around the world. The company is comprised of five business segments: Process Management, Industrial Automation, Network Power, Climate Technologies, and Commercial & Residential Solutions. Sales in fiscal 2011 were $24.2 billion.

ASTM E2877, Guide for Digital Contact Thermometers

Digital Display with Temperature 27 Deg. C by palomaironique

Image Courtesy of OpenClipArt.org

W. Conshohocken PA, USA — A new ASTM International standard provides a variety of recommendations for the manufacture and selection of digital thermometers. ASTM E2877, Guide for Digital Contact Thermometers, was developed by Subcommittee E20.09 on Digital Contact Thermometers, part of ASTM International Committee E20 on Temperature Measurement.

Included in ASTM E2877 is a set of accuracy classes for digital thermometers. These classes pertain to the temperature interval from -200 °C through 500 °C, an interval important for many thermometry applications.

In order to qualify for a specific accuracy class, a thermometer must measure correctly to within a specified value over this interval or the subinterval in which the thermometer is capable of making measurements.

Digital thermometers that are used for measuring temperature in many laboratories and industrial applications are being increasingly seen as environmentally safe alternatives to mercury-in-glass thermometers, particularly since the U.S. Environmental Protection Agency’s efforts to phase out mercury thermometers are under way.

According to Christopher W. Meyer, a physicist at the National Institute of Standards and Technology, and an E20 member, the petroleum industry and others have used mercury thermometers for decades.

“These industries wish to convert to digital thermometers but until now there has been no ASTM standard for them,” says Meyer. “Also, there has been no set of defined accuracy classes that could help specify the type of thermometer needed for a given application. ASTM E2877 is necessary for instructing these industries in the basics of digital thermometers and for providing a standard that can be used in operation protocols.”

The new standard describes three types of sensors used in digital thermometers: platinum resistance sensors (PRTs or RTDs), thermistors and thermocouples (TCs).

“ASTM E2877 describes the various types of contact digital thermometers that are on the market and discusses the relative characteristics of each,” says Meyer. “It also defines a set of accuracy classes for digital thermometers that may be used to help specify the type of digital thermometer needed for an application. It will allow industries that have previously specified mercury thermometers in their protocols to use digital thermometers.”

All interested parties are invited to join in the standards developing activities of E20.09.

To purchase ASTM standards, visit www.astm.org and search by the standard designation, or contact ASTM Customer Relations (phone: 877-909-ASTM; sales@astm.org). ASTM International welcomes participation in the development of its standards. For more information on becoming an ASTM member, visit www.astm.org/JOIN.

For more news in this sector, visit www.astm.org/sn-consumer or follow ASTM on Twitter @ASTMProductsRec.

ASTM Committee E20 Next Meeting: May 20-21, 2013, May Committee Week, Indianapolis, Ind.

Technical Contact: Christopher W. Meyer, National Institute of Standards and Technology, Gaithersburg, Md., Phone: 301-975-4825; cmeyer@nist.gov

ASTM Staff Contact: Christine DeJong, Phone: 610-832-9736; cdejong@astm.org

ASTM International, formerly known as the American Society for Testing and Materials (ASTM), is a globally recognized leader in the development and delivery of international voluntary consensus standards. Today, some 12,000 ASTM standards are used around the world to improve product quality, enhance safety, facilitate market access and trade, and build consumer confidence.

ASTM’s leadership in international standards development is driven by the contributions of its members: more than 30,000 of the world’s top technical experts and business professionals representing 150 countries. Working in an open and transparent process and using ASTM’s advanced electronic infrastructure, ASTM members deliver the test methods, specifications, guides, and practices that support industries and governments worldwide.
Learn more about ASTM International at www.astm.org/ABOUT/overview.html.

Thermometer Image
Thermometer Image: Courtesy FreeDigitalPhotos.net & mistermong

USA — The USA’s National Institute for Standards and Technology (NIST) began an active mercury-reduction campaign in 2007, and stopped calibrating Mercury (Chemical symbol: Hg) thermometers entirely on March 1, 2011.

A full range of thermometric calibration services continues for non-mercury devices according to the special NIST webpage at: www.nist.gov/pml/mercury.cfm

Mercury is a potent neurotoxin, and every thermometer that contains it is a potential environmental threat. In the 21st century, however, that is a risk that no one needs to take, and a worldwide effort is underway to deploy substitute devices (alternatives) in consumer, professional, and industrial applications.

New analog thermometers with safe filling materials are in production at several companies and recent ASTM standards have been developed to cover them. See ASTM Standards E1 (www.astm.org/Standards/E1.htm) and E2251 (www.astm.org/Standards/E2251.htm).

For more information on each, click each standard’s title (above).

Digital thermometry technologies are plentiful, trials versatile, and generally superior to modern variations on the mercury-in-glass design. Many of these digital devices have wider effective temperature ranges, and nearly all of them equilibrate about 10 times faster than Mercury-filled devices.

There are three classes of sensors that produce signals which can be converted into a digital temperature read-out: thermistorsplatinum resistance thermometers and thermocouples. For more information on each, click on the name on on their name.

Each sensor type used is digital thermometers uses a slightly different aspect of a well-characterized relationship between temperature and electrical resistance or induced voltage in certain materials.

The term “thermometer,” when used in the context of digital equipment, refers to electronic systems that capture signals from the sensors, convert them into temperatures using conversion methods compatible with ASTM and/or ITS-90 standards, and then display the result in some format.

The accuracy of digital thermometers thus depends on the sensor type used, the sensor’s quality, its calibration, and conformance to specified standards. Plus,  the conversion system’s electronics, it’s calibration and conversion technique used and the unit’s sensitivity to ambient temperature and other conditions result additional sources needing traceable calibration.

In many modern devices, these details can be transparent to the user and summary details are described in the unit’s ‘System” calibration certification.

If not, then it is the responsibility of the user to assure that all major components of the measuring system have certified, traceable calibration and then perform the required calculations to determine the system’s measurement capability and combined measurement uncertainty.

This is not always an easy task, but is quite straightforward, as described in the NIST Publication: NIST/SEMATECH Engineering Statistics Handbook (http://www.nist.gov/itl/sed/gsg/handbook_project.cfm)

Reference webpage: Selection of Alternatives to Liquid-in-Glass Thermometers

Promoting alternatives to mercury thermometers

Thermistors

Thermocouple

Ref: ASTM E230 / E230M – Standard Specification and Temperature-Electromotive Force (emf) Tables for Standardized Thermocouples

Platinum Resistance Thermometers (PRTs)

Standard Specification for Industrial Platinum Resistance Thermometers:
ASTM E1137 / E1137M – 08

Verification Methods for Alternative Thermometers

Background References & Links
(Laws and Regulations),

EPA’s Mercury home page — (www.epa.gov/hg/index.html)

State Regs: 2005 Mercury Compendium www.ecos.org/section/committees/cross_media/quick_silver/2005_mercury_compendium1/

The Environmental Council of the States
50 F Street NW Suite 350,
Washington, DC 20001

Tel: +1  202-266-4920
Fax: +1 202-266-4937
Email: ecos (at) ecos (dot) org
Website: www.ecos.org

Jim Pinto One useful resource on RTD and Thermocouple sensors was found at Jim Pinto’s Writings section of his website, borrowed from the original article that he wrote for Instruments & Control Magazine in June 2000, at: www.jimpinto.com/writings/tempsensors.html.

In the article Jim takes particular care to describe the likely errors that can occur with less-than-perfect cold junction correction in some electronic thermocouple instruments (i.e. signal conditioners, displays, controllers and transmitters)

He prefaces his remarks by saying:

Resistance temperature detectors and thermocouples can be used for some of the same measurements, but each has strengths and weaknesses that must be carefully matched to the application at hand.

The original version of this article was published in the leading USA magazine – Instruments & Control Systems, June 2000

(Click here for a copy from the I&CS website: http://ics.pennnet.com/home/articles.cfm?ARTICLE_ID=76441&VERSION_NUM=1&Section=Articles).

Jim Pinto is an extraordinary person who has been very active in the ISA – the International Society for Automation, where he is Fellow of the Society. He founded Action Instruments and since about 1998 has shared his thoughts and experiences with the world through various media including, since about 2000, his website, www.JimPinto.com  and his YouTube Channel, online at: www.youtube.com/user/jimpinto?feature=watch.

His personal profile is available on TED.com at: www.ted.com/profiles/3154 (credit for Jim Pinto’s Picture belongs to that page) and on Linkedin at: www.linkedin.com/in/jimpinto1. where many images and video recordings of Jim may be viewed.